Foam-filled fenders demonstrate significant advantages over traditional DA-type and SA-type rubber fenders in terms of energy absorption, reaction force control, installation convenience, maintenance costs, and environmental sustainability.
1. Energy Absorption and Reaction Force Control: Superior Buffering Performance
1.1 High Energy Absorption Ratio
Foam-filled fenders, made of closed-cell polyurethane or EVA materials, can absorb1.2–1.5 times more energy than pneumatic fenders. During vessel berthing, they compress like a sponge to dissipate impact forces, reducing reaction forces on hulls and docks.
• Comparative Data:
• Traditional DA-type rubber fenders typically have a reaction force coefficient of60–80 kN/m, while foam fenders can reduce this to40–60 kN/m(a30% decrease).
• Application Scenarios:
• Ideal for berthing large tankers or container ships, minimizing hull deformation and dock damage caused by excessive reaction forces.
1.2 Uniform Stress Distribution
The closed-cell structure of foam fenders ensures even stress dispersion upon compression, avoiding localized stress concentration. In contrast, DA-type fenders, though equipped with front guard plates to reduce surface pressure, still exhibit inferior stress distribution compared to foam alternatives.
2. Installation and Maintenance: Lower Operational Costs
2.1 Simplified Installation
• Structural Simplicity: Foam fenders require no complex mounting systems and can be directly suspended from vessels or docks using chains, ropes, or nets, reducing installation time by over 50% compared to traditional fenders.
• Modular Design: Support customizable assembly to adapt to varying dock angles and vessel sizes, whereas SA-type fenders, though easy to install, offer less modularity.
2.2 Maintenance-Free Operation
• No Inflation Required: Eliminates the need for regular inflation checks, avoiding downtime risks caused by air leaks in pneumatic fenders.
• Corrosion Resistance: Protected by polyurethane leather or fiberglass coatings, foam fenders outlast traditional rubber fenders (e.g.,15+ years vs.8–10 years for DA-type fenders) in marine environments.
3. Cost-Effectiveness and Environmental Sustainability: Lower Lifecycle Costs
3.1 Total Lifecycle Cost
• Initial Purchase: Foam fenders may have a slightly higher upfront cost, but their 40% lower maintenance expenses(e.g., eliminating inflation equipment and labor costs) offset this over time.
• Longevity: Extended service life (15+ years) reduces replacement frequency compared to DA/SA-type fenders (8–12 years).
3.2 Environmental Benefits
• Recyclability: Foam materials can be repurposed, reducing waste.
• Lightweight Design: Weighs60–70% less than steel fenders, lowering vessel fuel consumption and carbon emissions.
4. Application Scenarios: Broader Adaptability
4.1 High-Tidal-Range Areas
The self-floating capability of foam fenders ensures stable protection in ports with significant tidal variations (e.g., China’s coastal regions), eliminating the need for frequent height adjustments.
4.2 Temporary or Small-Vessel Operations
Foam fenders can be directly suspended or adhered, making them suitable for temporary docks, fishing boats, and yachts—scenarios where traditional fenders (e.g., DA-type) typically require permanent fixtures.
4.3 Extreme Environmental Adaptability
UV-resistant coatings and anti-aging properties enable foam fenders to excel in tropical or high-salinity environments, whereas SA-type fenders may degrade faster under such conditions.
5. Comparative Summary
| Comparison Dimension | Foam-Filled Fenders | DA/SA-Type Rubber Fenders |
| Energy Absorption | High ratio, low reaction force | High absorption, but higher reaction force |
| Installation | Ease Modular, direct suspension | Requires fixed structures, complex installation |
| Maintenance Cost | Maintenance-free, no air leak risks | Regular inspections needed |
| Service Life | 15+ years | 8–12 years |
| Environmental Impact | Recyclable, lightweight | Lower recyclability, traditional materials |
| Applications | High-tidal-range, temporary docks, extreme environments | Fixed docks, routine berthing of large vessels |
Conclusion: High-quality Foam-filled fenders manufactured, for example, by Qingdao Evergreen Maritime, outperform DA/SA-type rubber fenders in energy efficiency, cost-effectiveness, and environmental sustainability, making them the preferred choice for modern marine operations.